Electrostatic Precipitator Consulting & Support

Electrostatic Precipitator Consulting

We begin our electrostatic precipitator consulting efforts with a review of current equipment operation, compliance testing and requirements, and operational and economic drivers of performance.  This allows us to model precipitator performance so that we can present the most cost-effective strategies that meet your needs, whether they are performance, economic, or production driven.

Improving Electrostatic Precipitator Performance

The economic and compliance environment that we now operate within has reshaped our operational and financial strategies.  Looking at large capital intensive solutions can reduce the economic viability of a plant.  And so, we need to approach things differently.  However, there are most often big savings in taking advantage of incremental changes, optimization, and synergistic improvements in the plant systems.  This requires a deep understanding of how these systems and process variables influence one another. Our electrostatic precipitator consulting approach will reevaluate maintenance, operations, and emissions control strategies through the lens of operational flexibility and system optimization.  Because we understand the synergistic and competing processes within power, cement, paper, and other process-intensive plants we can identify the incremental gains that can yield exponential benefits.  Incorporating the operational, maintenance, and financial objectives allows us to create a strategy that aligns internal processes and objectives to achieve optimal savings.

The Neundorfer Approach to Electrostatic Precipitator Consulting

Neundorfer is not a typical consulting firm. With our roots in project execution and operational support, we understand the need to execute cost-effective projects that lead to sustained results.  From the powerful combination of experiential knowledge, broad technical knowledge, and a strong analytical process we deliver the tools you need to make informed decisions about equipment capital, maintenance, operations, and fuel or process changes so that you can stay focused on your objectives. We excel at finding the low-hanging fruit that yields the greatest benefits. Through our thorough technical analysis, we know what results to expect from any individual tactic or combination of tactics. We can apply this process across your plant while employing our comprehensive KnowledgeBase, modeling and analytical capabilities.  We consistently meet or exceed our customers™ performance expectations. Give us a call. We are happy to share the output of this process with you.

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    In addition to offering Electrostatic Precipitator Consulting, we also offer a set of related specialized services

    Outage & Project Management

    Neundorfer helps our customers plan and manage their equipment outages based on performance or condition-based maintenance strategies, making sure that limited resources are applied to the items that reduce the highest risk or result in the most effective performance gain.

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    Hopper Evacuation Controls & Optimization

    We offer hopper repairs, rebuilds, or replacements, hopper heating and rapping solutions, PLC integration, and SmartAsh, our hopper evacuation software.

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    Precipitator Internals & Spare Parts

    Reliable internals are key to maintaining emissions compliance. We offer direct replacement parts, custom designed components, and full engineered solutions to meet your evolving performance needs.

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    Rapping Systems & Components

    We offer reliable, easy-to-install rapping systems for plate and discharge-electrode cleaning that will increase precipitator power and reduce dust re-entrainment, which ultimately reduce stack emissions.

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    Software & Integration

    Our precipitator optimization system (POS), SmartAsh evacuation software, and PLC integration capabilities can help you optimize equipment, troubleshoot performance, and manage compliance.

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    Precipitator Controls

    For 30 years Neundorfer has been designing precipitator control systems. We offer precipitator voltage controls, microprocessor-based rapper controls, and PLC control systems and integration.

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    Maintaining Operations after Equipment Damage

    Maintaining Operations after Equipment Damage

    When an industrial steam generator experienced a major process upset and damaged their electrostatic precipitator (ESP), they could not shut down to make the necessary repairs. Neundorfer was able to optimize the performance of the precipitator whic ...

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