Troubleshooting ESP Wire Failures

Troubleshooting ESP Wire Failures

Common wire failures in discharge electrode systems can be a very serious problem with the potential to force the shutdown of a precipitator’s complete electrical field. Common causes of wire failures include:

  • Warped plates that change the wire-to-plate distance
  • Overvoltage
  • Metal fatigue
  • Chemical attack
  • Mechanical failure
  • Eroded wire frames
  • Full hoppers
  • Improper weight sizes
  • Oscillation
  • Swinging lower wire frames
  • Corrosion
  • Improper rapping

 

Helpful Resources

KnowledgeBase: Introduction to ESP

KnowledgeBase: Theory of Operations

KnowledgeBase: Major Components Overview

KnowledgeBase: Discharge Electrodes

KnowledgeBase: ESP Troubleshooting

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SmartAsh Case Study

SmartAsh Case Study

A large power generation plant needed to improve its fly ash evacuation system and turned to Neundorfer. The system, serving 20 hoppers on three separate precipitators, was upgraded without requiring an outage. ...

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"We now have a lot more information about the system and its operation, allowing us to solve problems more quickly and operate more efficiently."

System Owner

Coal-Fired Power Plant

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